Tissue paper is a staple in households and businesses around the world. It is used for a variety of purposes, including blowing noses, wiping away spills, and adding a decorative touch to gift wrapping. While plain white tissue paper is common, did you know that tissue paper can also be printed with various designs and patterns?
In this blog, we will delve into the process of making printed tissue paper, including the materials used, the printing process, and any special techniques or technologies involved.
The production of tissue paper begins with the sourcing of raw materials. The main ingredient in tissue paper is pulp, which is typically made from trees or recycled paper. Pulp is created by breaking down the fibers of the raw material using mechanical or chemical processes.
Once the pulp is obtained, it is mixed with water to create a slurry. Depending on the desired properties of the finished tissue paper, various chemicals may be added to the mixture. For example, sizing agents may be added to make the tissue paper more resistant to liquid.
Dyes or pigments are also added to the mixture to give the tissue paper its color. These dyes or pigments must be carefully chosen to ensure that they do not bleed or fade during the printing process or during use.
The next step in the process of making printed tissue paper is the formation of the tissue itself. This is usually done through a process called Fourdrinier, which involves creating a continuous sheet of tissue paper by filtering the pulp mixture through a mesh.
After the tissue paper has been formed, it must be dried to remove the excess water. This is typically done through the use of large drying drums or through air drying.
Once the tissue paper is dry, it is ready to be printed. There are several methods that can be used to print designs or patterns onto tissue paper, including flexography and rotogravure.
In flexography, a printing plate is created with the desired design or pattern. This plate is then mounted onto a printing press and pressed onto the tissue paper, transferring the ink from the plate onto the tissue. Flexography is a popular choice for printing tissue paper due to its high speed and ability to print on a variety of materials.
Rotogravure is another method that can be used to print tissue paper. In this process, the design or pattern is etched onto a metal cylinder, which is then used to transfer the ink onto the tissue paper. Rotogravure is known for producing high-quality prints with fine details, but it is generally slower than flexography.
To ensure that the printed tissue paper meets the desired standards, manufacturers may use special techniques and technologies. One such technique is the use of specialized inks, such as water-based or UV-cured inks. Water-based inks are environmentally friendly and easy to clean, but they may not be as durable as other types of inks. UV-cured inks, on the other hand, are known for their durability and ability to dry quickly under ultraviolet light.
Custom printing dies or plates can also be used to create unique designs or patterns on tissue paper. These dies or plates can be created using a variety of methods, including laser cutting or 3D printing.
Quality control is an important aspect of the production of printed tissue paper. Manufacturers may use various techniques, such as color testing and print quality assessments, to ensure that the printed tissue paper meets the desired standards.
In conclusion, the process of making printed tissue paper is a fascinating and intricate one, involving the use of various materials, techniques, and technologies. From the sourcing of raw materials to the printing of the final product, each step plays a crucial role in the creation of this versatile household staple.
Now that you have learned about the process of making printed tissue paper, we hope that you will appreciate the beauty and craftsmanship that goes into every sheet.
And, if you are in need of some printed tissue paper for your business or personal use, we encourage you to check out the wide selection available at Ace Packaging. With a variety of colors, patterns, and designs to choose from, you are sure to find the perfect printed tissue paper for your needs.