Ace Packaging

Which Style of Mailer Box is best for my Business?

You’ve decided that you want to use printed mailer boxes for your business. But which style should you choose? There are many styles of mailer boxes. Each has its own benefits and drawbacks, so it’s important to know which one will work best for your business.

In this blog post, we will explore the different styles of mailer boxes and help you decide which one is right for you.

Printed Mailing Boxes

What is a Custom Mailer Box?

When deciding on which style of mailer box is best for your business, it’s important to understand the different types of printed mailer boxes available. Mailer boxes come in a variety of shapes, sizes, and styles, each with its own benefits and drawbacks.

The most common type of custom mailer box is the corrugated cardboard box. These boxes are made from layers of corrugated paper that are glued together. Corrugated cardboard boxes are strong and durable, making them ideal for shipping heavy or fragile items. They’re also relatively inexpensive, which makes them a good choice for businesses on a budget.

Finally, there are paperboard mailer boxes. These boxes are made from stiff paperboard that’s often coated with wax or plastic. Paperboard mailers offer good protection for lightweight items and can be printed with high-quality graphics. However, they’re not as strong as cardboard or foam boxes and can be more expensive than both options.


The Different Styles of Mailer Boxes

There are a variety of mailer box styles available on the market, each of which has its own advantages and disadvantages. The style that is best for your business will depend on your specific needs and requirements. Here is a brief overview of the different styles of mailer boxes:

1. Corrugated Mailer Boxes: These are the most common type of mailer boxes and are typically made from corrugated cardboard. They are lightweight, strong, and easy to assemble. However, they are not as attractive as other options and can be more difficult to seal properly.

2. Rigid Mailer Boxes: These boxes are made from rigid materials such as wood or metal boxes. They are more durable than corrugated mailer boxes and can be reused multiple times. However, they are also heavier and more expensive.

3. Specialty Mailer Boxes: There are a variety of specialty mailers available on the market, such as ones specifically designed for wine bottles or fragile items. These boxes offer more protection than standard mailers but may be more expensive.

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Which Style of Mailer Box is best for my Business?

One of the most important decisions you’ll make when shipping your product is choosing the right mailer box. Not all mailer boxes are created equal, and the style you choose will have a direct impact on your customer’s experience. In this article, we’ll break down the different types of mailer boxes and help you decide which one is best for your business.

There are three main types of mailer boxes: corrugated, chipboard, and rigid. Corrugated cardboard is the most popular choice for shipping because it’s strong and lightweight. Chipboard is a cheaper alternative to corrugated cardboard, but it’s not as durable. Rigid mailer boxes are made of thick cardboard or plastic and offer the highest level of protection for your product.

When deciding which style of mailer box is best for your business, consider your product and shipping needs. If you need a strong, lightweight option that can be shipped without damage, corrugated cardboard is the way to go. If you’re looking for a more economical option, chipboard may be right for you. And if you need maximum protection for your product, rigid mailer boxes are the best choice.


There is no one-size-fits-all answer to this question – it depends on your specific business needs. However, we hope that our overview of the different types of mailer boxes available has given you a better idea of which style would be best for your business. If you need any further help or advice, please don’t hesitate to contact us and we’ll be happy to assist you further.